Realkey Tilt Tray Sorter Customizable Labor-Saving and Built for Performance

Realkey Tilt Tray Sorter Customizable Labor-Saving and Built for Performance

The Realkey Tilt Tray Sorter, also known as the Flip Tray Sorter, is a smart and adaptable sorting solution designed to help businesses reduce manual labor, streamline operations, and lower costs. Ideal for sorting small to medium-sized packages, this system is especially well-suited for high-volume, high-accuracy applications.
Built with modular flexibility and user customization in mind, the system integrates tray carriers, conveyor mechanisms, tilting arms, identification units, intelligent control panels, and precision-engineered tracks. Items are loaded onto trays—either manually or via automation—then conveyed on motorized carts along a horizontal track. Once the tray reaches its assigned destination, the tilting mechanism activates, gently and accurately directing the item into the correct chute.

System Highlights
Sorting Capacity:From 7,200 to 10,800 items per hour, depending on system configuration
Item Compatibility:Supports parcels, envelopes, boxes, cylindrical items, and irregular shapes
Labor Efficiency:
Reduces the need for manual sorting, especially during peak demand periods
Application Scenarios
The Realkey Tilt Tray Sorter is used extensively across industries where speed, precision, and labor reduction are critical:
Postal & Express Delivery Hubs
E-commerce Fulfillment Centers
Apparel Distribution Warehouses
Book & Magazine Sorting
Daily Necessities & Fresh Produce Logistics
Pharmaceutical, Jewelry, and 3PL Operations
Its ability to automatically batch and sort small, lightweight, or uniquely shaped items makes it the ideal solution for retail restocking, omnichannel fulfillment, and returns processing. While highly versatile, tilt tray systems are not suited for fragile goods—Realkey recommends the RKSORT-NBS series for such applications.

Key Advantages
✅ Heavy-Duty Tray Engineering
Our trays are built to last, capable of withstanding intensive use in demanding environments. Each tray supports up to 15 kg, enabling high-throughput operations without compromising performance.
✅ User-Customizable Tray Options
Every Realkey system is adaptable. Trays can be customized to fit specific item characteristics—for example, V-shaped trays help secure cylindrical or rolling items, ensuring safe and accurate sorting. If it fits in the tray, the sorter can handle it.
✅ Operator-Focused Safety Features
Designed with safety in mind, all trays feature rounded edges, and protective systems are integrated to safeguard personnel working in fast-paced environments.
✅ Proven Reliability & Support
With 18 years of experience in logistics automation, Realkey offers a proven track record of delivering reliable, user-friendly solutions that scale with your business. We support clients across more than 20 countries, providing long-term value and dependable performance.

Automate Smarter, Work Easier
The Realkey Tilt Tray Sorter empowers businesses to reduce labor costs, maximize throughput, and customize systems to fit their unique operational needs. Whether you're handling daily orders or scaling for seasonal peaks, this flexible solution makes automation easy and efficient.
Contact Realkey today for a customized consultation or to learn more about how our solutions can support your business goals.