Automated Sorting Cross Belt Sorter Efficient Order Processing

Automated Sorting Cross Belt Sorter Efficient Order Processing

The Cross Belt Sorter (REALKEY-CBS) is a state-of-the-art solution engineered for the efficient sorting of diverse items, including parcels and cartons. This sophisticated system is composed of critical components such as tracks, carts, cart belts, recognition systems, and communication systems. The carts are connected end-to-end on the track and move in parallel, forming a mainline that intersects with the cart belts, giving the system its name, "Cross Belt Sorter." Items can be loaded onto the cart belts either manually or automatically. When the carts reach their designated sorting locations, the control system activates the belts to complete the sorting process.

Cross belt sorters come in two primary configurations: circular and linear. Circular cross belt sorters utilize a circular layout, achieving speeds of up to 2 meters per second and capable of sorting as many as 22,000 items per hour. Linear cross belt sorters operate in a straight line, reaching speeds of up to 1.5 meters per second and sorting up to 8,000 items per hour. These machines are extensively used in sectors that require high efficiency, multiple sorting directions, and optimized space utilization, including express delivery, e-commerce, clothing, food, cosmetics, airports, and pharmaceuticals.

For more detailed information about cross belt sorters, please refer to the product description below or contact REALKEY customer service.

Technical Parameters

Application

Postal and Express Delivery Industry

Cross belt sorting machines are widely used in regional distribution centers, transfer stations, and medium to large-sized branches of postal and express delivery companies. These facilities require robust sorting capabilities and rely on automated solutions to manage high volumes efficiently. As sorting demands increase and labor costs rise, cross belt sorting machines have become increasingly popular, particularly linear models, which are compact and adaptable.

E-Commerce and Cross-Border Trade

The rapid expansion of e-commerce has led to a significant surge in parcel volumes during peak shopping seasons. Cross belt sorting machines provide effective sorting solutions that cater to the diverse demands of various markets during these critical periods. They are utilized across industries such as tobacco, apparel, maternity products, supermarkets, and pharmaceuticals.

Advantages

Vision Inspection Technology

REALKEY cross belt sorting machines can be equipped with advanced vision inspection capabilities tailored to user specifications. This feature allows for real-time monitoring and fault detection of all operational carts. Carts that encounter issues are isolated to prevent further parcel circulation, and timely notifications are sent to users, minimizing conflicts or downstream failures (this feature requires automatic feeding stations).

Dual-Cart Linkage Technology

With REALKEY's intelligent recognition technology and programming algorithms, the system enables simultaneous transport and sorting of smaller parcels using one cart and larger parcels with two carts. This functionality allows for handling parcels up to 1.2 meters in length without sacrificing efficiency or incurring additional costs, significantly broadening the equipment's potential applications.

Automated Maintenance Navigation

Users can issue maintenance commands for specific carts through the operating interface, allowing those carts to automatically navigate to designated maintenance stations. This automation reduces the need for manual tracking and enhances maintenance efficiency.

Exceptional Reliability

With 17 years of experience in logistics conveyance and automated sorting, REALKEY offers unique advantages in developing customized sorting solutions. Our products are renowned for their durability and reliability, establishing us as a trusted partner for all your sorting needs.