Realkey Cross Belt Sorter High-Speed Sorting for Medium Packages at 22,000 Items/Hour

Realkey Cross Belt Sorter High-Speed Sorting for Medium Packages at 22,000 Items/Hour

Realkey’s Cross Belt Sorter is a next-generation sorting system engineered to handle medium-sized packages with exceptional speed and accuracy. Featuring a modular, space-efficient design, this system is ideal for high-volume distribution centers and logistics operations that require automated sorting of up to 22,000 items per hour.
Built with precision and scalability in mind, the Cross Belt Sorter incorporates motorized carts, cross-directional belts, smart recognition systems, high-speed communication interfaces, and a dynamic control framework. The system’s design allows carts to travel along a continuous track. At their assigned destinations, the control system activates the belts, transferring items swiftly and accurately to the appropriate chute or bin.

Technical Parameters

Industry Applications
Realkey Cross Belt Sorters are widely used in industries that demand multi-directional, space-efficient, and labor-saving solutions:
Postal & Express Logistics
Ideal for high-capacity distribution centers and regional transfer hubs facing mounting volumes and rising labor costs. Linear models are especially preferred for their compact footprint and versatile layout.
E-Commerce & Cross-Border Trade
Designed to withstand peak season surges, this system streamlines parcel handling across diverse industries such as:
Apparel & Fashion
Tobacco & FMCG
Baby & Maternity Products
Supermarkets & Convenience Stores
Pharmaceuticals & Healthcare Logistics

Realkey Advantages
✅ Smart Vision Inspection System
Optional AI-powered vision technology enables real-time monitoring and fault detection. Malfunctioning carts are automatically isolated and flagged, minimizing downstream disruptions and ensuring smooth operations (feature requires auto-feeding setup).
✅ Dual-Cart Linkage for Large Parcels
With intelligent parcel recognition and algorithm-based control, the system can automatically assign one cart for smaller items and two linked carts for larger items (up to 1.2 meters in length). This ensures maximum flexibility without sacrificing speed or increasing costs.
✅ Automated Cart Maintenance Routing
Operators can initiate maintenance tasks through the system dashboard, prompting faulty carts to autonomously navigate to designated repair stations—eliminating manual intervention and reducing downtime.
✅ Proven Reliability & Expertise
With 18 years of industry experience, Realkey is a trusted name in intelligent logistics. Our systems are recognized for their durability, precision, and long-term ROI, making us a reliable partner for automated sorting solutions worldwide.

Smarter Automation for Modern Logistics
From global e-commerce hubs to regional delivery centers, the Realkey Cross Belt Sorter is designed to reduce labor intensity, maximize throughput, and adapt to diverse operational needs. For businesses managing increasing parcel volumes and complex distribution demands, this system delivers future-ready performance—today.
Get in touch with Realkey to request a quote or a tailored system proposal.