Realkey Cross Belt Sorter High-Efficiency Sorting For Medium-Sized Packages

Realkey Cross Belt Sorter – High-Efficiency Sorting for Medium-Sized Packages

Designed to meet the demands of modern logistics, the Realkey Cross Belt Sorter (RKSORT-CBS) delivers precision, flexibility, and speed—making it ideal for sorting a wide range of items, including parcels, cartons, and medium-sized packages. With a capacity of up to 22,000 items per hour, this system enhances efficiency while reducing reliance on manual labor.

The sorter features an integrated system composed of motorized carts, cross belts, tracking rails, intelligent recognition modules, and real-time communication interfaces. Carts travel in continuous formation, and at the designated sorting location, their belts activate to accurately discharge items—either left or right—based on system instructions.

Layout Options to Fit Every Operation

Circular Cross Belt Sorter

Speed: Up to 2.0 m/s

Capacity: Up to 22,000 items/hour

Best for: High-density sorting hubs needing continuous, high-speed operation

Linear Cross Belt Sorter

Speed: Up to 1.5 m/s

Capacity: Up to 8,000 items/hour

Best for: Sites with space constraints and directional sorting needs

Whether operating in express delivery, e-commerce, retail distribution, or airport logistics, the RKSORT-CBS brings automation and scalability to any operation requiring accurate, high-speed parcel handling.

Technical Parameters

Application Scenarios

Postal & Express Delivery

From regional distribution centers to local transfer stations, cross belt sorters help postal and courier companies handle rising parcel volumes while minimizing labor costs. Compact and scalable, the linear model is particularly popular in urban facilities with limited space.

Cross-Border & Domestic E-Commerce

E-commerce fulfillment centers experience intense surges during promotions and holidays. The Cross Belt Sorter processes diverse SKUs—ranging from apparel and cosmetics to baby goods and pharmaceuticals—ensuring rapid, accurate order sorting even during peak demand.

Core Advantages

Smart Vision Inspection (Optional)

Equipped with real-time intelligent vision systems, the sorter detects and isolates malfunctioning carts before they affect downstream processes. Users are instantly alerted, and only functioning carts remain in rotation—improving uptime and reliability. (Requires automated feeding stations)

Dual-Cart Linkage Technology

By recognizing package dimensions, the system automatically assigns single or dual-cart sorting. This allows seamless transport of items up to 1.2 meters long without loss of efficiency or added system complexity—ideal for mixed-size parcel operations.

Automated Maintenance Routing

Operators can send faulty carts directly to maintenance points via the control interface. These carts autonomously exit the mainline for inspection, reducing downtime and eliminating manual intervention in high-volume environments.

Proven Industrial Reliability

With over 18 years of expertise in the design and implementation of logistics automation systems, Realkey is known for delivering robust, long-lasting solutions. Our systems are built to withstand demanding operational conditions and maintain consistent performance over time.

Engineered for Today’s Logistics, Ready for Tomorrow

Whether you're scaling up to meet e-commerce growth or optimizing legacy distribution systems, the Realkey Cross Belt Sorter delivers high-volume, high-speed performance without compromise. From medium-sized warehouses to major logistics hubs, it’s your solution for faster, smarter, and safer sorting.

Contact Realkey today to tailor a cross belt sorter system to your site requirements.