Realkey Cross Belt Sorter – Engineered For High-Volume Logistics Efficiency

Realkey Cross Belt Sorter – Engineered For High-Volume Logistics Efficiency

The Realkey Cross Belt Sorter is a high-performance automated solution designed to meet the complex needs of fast-paced logistics environments. Built to handle a broad spectrum of items—from parcels to cartons—it integrates seamlessly into operations that demand speed, accuracy, and scalability.

Powered by advanced control systems and intelligent recognition technology, the sorter’s design features a series of motorized carts linked on a continuous loop or straight-line track. Each cart is equipped with a cross belt that quickly diverts items to their correct destinations once they reach assigned sorting points. Whether loaded manually or via automatic infeed stations, this system ensures precise and uninterrupted operation.

Performance Specifications

Circular Model:

 • Max speed: 2.0 m/s

 • Throughput: Up to 22,000 items/hour

Linear Model:

 • Max speed: 1.5 m/s

 • Throughput: Up to 8,000 items/hour

Supported Item Types: Parcels, cartons, polybags, boxed goods, apparel, cosmetics, pharmaceuticals

Applicable Industries: Express delivery, e-commerce, retail, food logistics, airports, pharmaceuticals

Technical Parameters

Application Scenarios

Postal & Express Delivery Hubs

Realkey cross belt sorters are widely deployed in distribution centers, sorting stations, and logistics branches of express and postal service providers. These facilities rely on automated, high-throughput systems to reduce labor dependence while increasing sorting accuracy and speed—especially during peak seasons.

E-Commerce & Cross-Border Fulfillment

As online retail continues to surge, parcel volume spikes during promotional events demand agile, responsive systems. Cross belt sorters are tailored for industries such as fashion, baby products, tobacco, pharmaceuticals, and supermarket chains, helping them meet rapid order turnaround times with ease.

Key Advantages

Intelligent Vision Inspection

Optional AI-enabled vision systems allow for real-time cart monitoring and fault detection. If a cart malfunctions, it’s automatically removed from operation and flagged—minimizing downstream disruptions and improving operational uptime (requires automatic infeed).

Dual-Cart Linkage Technology

Sort larger items with ease. Our system intelligently links two carts for transporting parcels up to 1.2 meters long, while still sorting smaller items with a single cart. This reduces system constraints and broadens your handling capabilities—without adding hardware or cost.

Automated Maintenance Mode

Initiate cart diagnostics and routing through the user-friendly interface. Faulty or scheduled-maintenance carts automatically reroute to maintenance bays, eliminating manual inspection delays and reducing system downtime.

Exceptional Reliability, Backed by 18 Years of Expertise

With nearly two decades of specialization in automated sorting and conveyor technology, Realkey delivers robust, low-maintenance systems trusted by clients around the world. Our solutions are built to adapt to your workflow and scale with your business.

Elevate Your Sorting Operations with Realkey

If your business is facing increasing parcel volumes, rising labor costs, or complex multi-destination routing needs, the Realkey Cross Belt Sorter offers a scalable, intelligent, and space-efficient answer.

Contact our specialists today to discover how we can design a solution tailored to your logistics challenges.